Respirator Fit Testing Blog

Confidence, Compliance & Cleanliness: What You Need to Know About Respirator Fit Testing

When it comes to workplace safety, respirator fit testing is more than just a box to tick. Whether your staff use disposable P2/N95 masks or reusable half-face / full-face respirators, understanding the correct testing process — and the hygiene practices behind it — is essential for compliance and peace of mind.

At Djinda Health in Riverton, WA, we work with companies across greater Perth and Australia to deliver accurate, standards-compliant fit testing, while also prioritising staff comfort and safety.

Here’s what you and your team need to know.

Disposable vs Reusable Respirators: What’s the Difference?

There are two main types of respirators used in Australian workplaces:

1. Disposable Respirators (e.g. P2 or N95 masks)

  • Made from lightweight, paper-like materials

  • Cover the nose and mouth

  • Intended for single use only

  • Commonly used in healthcare, mining, and construction

2. Reusable Respirators (Half-face or Full-face)

  • Made from durable silicone or rubber materials

  • Provide a full seal over the nose and mouth, or entire face

  • Used in high-risk settings: chemical, silica, gas or dust exposure

  • Designed for repeated use with proper cleaning and filter changes

  • Popular models include 3M full-face respirators

Why Fit Testing Must Match the Exact Mask Used at Work

AS/NZS 1715:2009 provides guidance on the selection, use and maintenance of respiratory protective equipment, including fit testing requirements for tight-fitting respirators.

Fit testing should be conducted using the make, model and size of respirator the worker will actually wear. Different respirators can fit differently, even when they appear similar, so a successful fit test with one respirator should not be assumed to apply to another.

Even small differences between masks — such as shape, size, or sealing surface — can drastically affect fit.

Bottom line: A correct fit on one mask does not guarantee a fit on another.

Testing staff on a cheaper disposable mask does not qualify as a valid result for reusable respirators.
Doing so would be considered non-compliant and could expose employers to liability if a worker is not properly protected in a hazardous environment.

What About Hygiene During Fit Testing?

At Djinda Health, we follow strict infection control protocols — both for disposable and reusable respirators.

For Disposable Masks (P2/N95):

  • A new, unused mask is used for each person tested

  • This ensures both hygiene and compliance with manufacturer specifications

For Reusable Respirators:

  • Each unit is thoroughly cleaned and disinfected after every individual use

  • We follow 3M’s cleaning guidelines and hospital-grade disinfection methods

  • All face seals, valves, and adaptors are visually inspected between uses

  • Individual adaptors and sampling tubes are assigned per person

We’re also happy to explain these cleaning steps at the time of testing — transparency matters to us.

Prefer a New Mask? We Offer Reusable Respirators for Purchase

We understand that some staff may feel more comfortable using a brand-new respirator during testing — especially when testing reusable full-face or half-face masks.

We offer two flexible options:

Option 1: Supply Your Own Mask

Team members can bring their own reusable respirator compatible with quantitative fit testing.

Option 2: Purchase a New Mask Through Us

With notice, we can supply a brand-new, unopened reusable respirator for individual use.

  • Your staff will be fit tested on the same model they’ll wear at work

  • They’ll keep the respirator after testing for ongoing use

  • The cost of reusable respirators varies depending on the manufacturer, model, protection requirements and whether a half-face or full-face respirator is required.

    Djinda Health can discuss suitable respirator options and availability based on your workplace requirements. Where a new respirator is supplied, its cost is additional to the fit testing fee.

Serving Riverton, Perth, and Beyond

Djinda Health provides quantitative respirator fit testing at our Riverton clinic in Perth, Western Australia.

For employers with workers in other locations, we can arrange respirator fit testing appointments throughout Australia through selected service providers, subject to availability.

Whether you require testing for a small team or a larger workforce, contact Djinda Health to discuss your locations, respirator types and testing requirements.

Got Questions? Let’s Talk.

We’re committed to supporting your team’s respiratory safety and compliance.
Whether you’re new to fit testing or just want clarity on your options, we’re here to help.

Contact us to learn more or schedule a session.

Need multiple respirators tested? Ask about our group bookings options.

Related Services:

Previous
Previous

Celebrating Indigenous Culture Through Dance and Story